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ZERION® FVS

Zerust® Zerion® FVS powder is a versatile new corrosion inhibitor specifically designed to protect ferrous metals in aggressive corrosion environments where there is the possibility of the accumulation of water, moisture and/or water ingress. Zerion® FVS provides unique dual action corrosion protection. This new dimension of effectiveness makes Zerion® FVS the best in class in the market today.

ZERION® FVS

Zerion® FVS’s two forms of protection:

1. Vapor Corrosion Inhibitors (VCIs) to protect the interiors of “air space” voids and exposed metal surfaces on welded joints, in crevices, at coating holidays, etc.

2. Soluble Corrosion Inhibitors (SCIs) that mitigate corrosion from moisture accumulation or the ingress of water.

This combination penetrates gaps and interstices inside of enclosed voids to provide comprehensive coverage.

 

Benefits ZERION® FVS

• Easy-to-use and versatile system ;
• Corrosion protection for voids and interstices that are impossible to protect with other methods ;
• VCIs offer non-permanent corrosion protection at the molecular level that is a more cost-effective and eco-friendly alternative to replacing corroded parts ;
•May be combined with simple monitoring procedures to ensure effectiveness of the solution ;
• Protection for tank bottom plates and welds with little to no surface preparation ;
• For tank SSB application, it may be used independently or in conjunction with cathodic protection ;
•Vapor action ensures uniform distribution within the tank bottom.

Key Applications

Zerion® FVS is a highly cost-effective corrosion mitigation solution for difficult to protect spaces. Some key applications include the following:

Aboveground Storage Tank (AST) Soil Side Bottoms (SSB)
Zerion® FVS has been used in multiple tank soil side bottom installations. It provides superior protection to exposed steel in vapor spaces and crevices under the tank bottoms and in situations when there is ingress of water into the tank foundation space. FVS can be diluted with water and injected into sand/soil base or introduced as a powder during tank construction or bottom plate refurbishment. Even for tanks with concrete pad foundations, FVS in slurry form can be introduced into the spaces between the plates and the concrete to provide corrosion protection. Zerust® has also pioneered a VCI Ring system using FVS if there is no liquid injection. This VCI Ring system is recommended for all SSB installations.

Protection of Voids/Enclosures
The Zerion® FVS VCI chemistry actively protects exposed steel from corrosion in large volume voids and enclosures. There are multiple delivery mechanisms and product packages that can be adapted to the geometry of the structure being protected. When it is possible for the void to be hermetically sealed, a one-time introduction of FVS can provide protection for up to 2 years.

Hydrostatic Testing
Add Zerion® FVS to hydrostatic testing water to provide excellent protection to exposed steel surfaces. In addition to the SCI protection, the VCI evolves to protect any air pockets or hidden voids. FVS is versatile and compatible with a variety of water profiles and works best with DI, RO or potable water with less than 150 ppm of chlorine.

We are constantly innovating to protect all industries against corrosion with ZERION® FVS

Extract from ZERION® FVS data sheet

PRODUCT USE

The ready-to-use mesh sleeves are primarily meant for dry VCI application where there is also a risk of water ingress. The vapor space protection volume is provided in the table below. For aggressive environments with 1 ppm or higher level of acidic gases, Zerion® FVS should be used in combination with Zerion® AutoFog®. In the event of water ingress/ accumulation, FVS will dissolve out of the packaging and neutralize the threat up to the volume of water indicated in the usage table.

FVS does not contain phosphates and is readily compatible with most industrial water treatment processes.

DURATION OF PROTECTION

Zerust® Zerion® FVS ready-to-use mesh sleeves typically provide 1-2 years of corrosion protection depending on how well the enclosure is sealed.

FVS mesh sleeves used in tank chime ring seals typically provide 4 years of corrosion protection depending on the integrity of the chime seal. Longer protection is possible with replenishment of the inhibitor.

When FVS is introduced into a tank SSB environment, either mixed in as a powder in the sand/soil or injected as concentrated slurry, the typical duration of protection is 5-10 years before inhibitor replenishment is required. The replenishment can be tied into periodic monitoring and maintenance of the effectiveness of the solution.

STORAGE

Shelf life is 36 months.
Store in a sealed container in a dry, ventilated warehouse at temperatures below 40°C.

ORDER SPECIFICATIONS

Please contact your sales representative for the correct product for your application.


Receive the complete data sheet ZERION® FVS

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